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Chinas intelligent manufacturing will accelerate in 2017

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Chinas intelligent manufacturing will accelerate in 2017

Date:2017-02-27 Author:Nanyang Lingyu Machinery Co., Ltd. Click:

2016 is the first year of promoting intelligent manufacturing in China. Intelligent manufacturing has become the main direction of implementation of "made in China 2025", playing a key role in promoting the transformation and upgrading of China's manufacturing industry, and speeding up the process of high-end. In 2017, with the intelligent manufacturing policy to further optimize the environment, key technologies and core equipment breakthrough and intelligent manufacturing standard system gradually perfect, a new generation of information and communication technology will accelerate the integration and production processes, management processes, equipment and products, China will accelerate the intelligent manufacturing.

一、Basic judgment of the situation in 2017

(一)Accelerating intelligent transformation in key areas of manufacturing industry

As the Internet of things, cloud computing, big data and other new generation of information and communication technology and advanced manufacturing technology to accelerate integration in intelligent manufacturing and Intelligent Manufacturing Pilot special action projects for promotion, key areas of manufacturing machinery, automobile, aviation, petrochemical, steel, household appliances, food, electronic information and other basic conditions good, strong demand of intelligent transformation effect is obvious. The popularization rate of digital R & D design tools for Enterprises above Designated Size in manufacturing enterprises has reached over 58%, and the numerical control rate of key processes has reached more than 33%. Enterprise, Weichai Power, Jiujiang petrochemical, Haier group, Mengniu Dairy, Dongguan Jin Sheng enterprises built a number of digital smart factory / workshop, and actively carry out intelligent manufacturing model innovation Shaangu, Shenyang machine tool, Chinese fly, Qingdao red collar, Changhong group and other enterprises, the foundation of intelligent manufacturing enterprises in our country have been preliminary transformation the establishment of。

In 2017, with "intelligent manufacturing development plan (20162020 years)" "Intelligent Manufacturing Engineering Implementation Guide (20162020 years)" intelligent manufacturing "national standard system construction guide (2015 Edition) issued and implemented" policy, continue to promote intelligent manufacturing, intelligent manufacturing pilot special action special action and local government policy support the gradual improvement of our country, the development of intelligent manufacturing policy to further optimize the environment, lay a solid foundation for further development, the enterprise internal power is expected to further stimulate, intelligent transformation of China's manufacturing industry in key areas will further accelerate, accelerate the construction of digital smart factory / workshop, intelligent manufacturing new models are emerging, mature and rapid popularization and Application。

(二)Intelligent manufacturing equipment (system) develops rapidly

In China's huge market demand driven, high-end CNC machine tools and industrial robots, additive manufacturing equipment, intelligent sensing and control equipment, intelligent detection and assembly equipment, intelligent warehousing and logistics equipment, intelligent manufacturing equipment have made positive progress in industrial design, simulation software, industrial control software, business management software and other core software industry the rapid development of. Take industrial robots as an example, in 2015, China's industrial robots sold more than 75 thousand units, an increase of 36.6%, has become the world's largest industrial robot application market for 3 consecutive years. Among them, the independent brand of industrial robots accounted for the first time in China's market share exceeded 30%, showing a very rapid development trend。

In 2017, with China's manufacturing industry and accelerate the transformation of intelligent robot industry development plan "(20162020 years)" "intelligent hardware industry innovation and development of the special action (20162018 years)" and a series of policies and implementation of intelligent manufacturing equipment and core software industry will continue rapid development. In addition, with the integration of the mobile Internet, big data, cloud computing and other new technology and equipment manufacturing depth, the development trend of equipment manufacturing services is increasingly outstanding, the specific performance in the following two aspects: one is more and more equipment manufacturing enterprises through the construction of intelligent equipment / product remote maintenance service platform, online monitoring, fault early warning, fault diagnosis, predictive maintenance, operation optimization, remote upgrades and other services to users; two is the core of enterprise industry chain through the construction of collaborative manufacturing resources based on the Internet platform, the integration of upstream and downstream industry chain enterprises related management information system, realize manufacturing resource research and design, production and service capabilities such as sharing, parallel organize and carry out the manufacturing process of the key link and collaborative optimization。

(三)Supply capacity of intelligent products to further enhance

At present, the field of intelligent products is booming, the initial formation of intelligent wearable devices, smart home equipment, intelligent service robots, intelligent vehicle equipment, intelligent unmanned aerial vehicles and other large-scale product field. 2015 global smart wearable shipments to 78 million 100 thousand (IDC Statistics), virtual reality industry about $1 billion 540 million, intelligent service robot market size of more than 8 billion U.S. dollars (IFR estimate data), the scale of intelligent vehicle equipment market is also growing rapidly. China's intelligent product field and the global synchronous development, intelligent wearable devices, virtual reality, smart home equipment and other products shipped more than 10 million, part of the product market growth faster than the global. In the field of intelligent wearable devices, intelligent UAVs and so on, a number of leading enterprises with scale and technology are in the leading position。

2017, with the function of intelligent products to further enrich the consumer habits gradually formed "and" Internet + artificial intelligence "three-year action plan" "intelligent hardware industry innovation and development of the special action (20162018 years)" and a series of policies and implementation, the supply capacity of China's high-end smart wearable devices, intelligent intelligent vehicle equipment, health equipment, intelligent service robots and other intelligent products will further enhance product functionality, ease of use will be further strengthened, diversified, personalized and customized supply mode will rapid popularization and application, value-added services and business model based on intelligent products will accelerate the development of。

(四)A series of new intelligent manufacturing models which can be copied and popularized are formed

In recent years, the government organizes the implementation of intelligent manufacturing pilot demonstration of special operations and intelligent manufacturing projects, respectively, to support the selection of 109 pilot projects and 156 new types of project driven enterprises to actively explore a new model of intelligent manufacturing, information and communication technology to speed up the design, production, management, service and other aspects of penetration, promote intelligent manufacturing equipment, industrial software and enterprise production process management process, the depth of integration, the formation of aviation equipment collaborative areas of major technical equipment development, remote maintenance service, petrochemical industry, cement industry factory intelligent integration of Finance and business management, garment industry customization, the dairy industry in the whole process of quality traceability, safety production is the essence of civil explosive industry mature and can be copied, can be extended to the new mode of intelligent manufacturing。

"A guide to the implementation of Intelligent Manufacturing Engineering (2016-2020 years)" put forward a new mode of "focusing on cultivating discrete digital manufacturing process, intelligent manufacturing, collaborative manufacturing, mass customization, remote maintenance services and other five kinds of intelligent manufacturing, to carry out the test and pilot demonstration in key areas, the conditions are ripe to promote in the manufacturing sector." In 2017, with the acceleration of China's manufacturing industry intelligent transformation, intelligent manufacturing and Intelligent Manufacturing Pilot transformation action projects for implementation, a new generation of information and communication technology, intelligent manufacturing equipment, key technologies and core industrial software production process, management flow depth of integration, promote the enterprise continuous innovation business model, will accelerate the formation of a number of relatively mature and can be copied, can be extended to the new mode of intelligent manufacturing。

(五)Intelligent manufacturing standard system gradually improved

Standardization is an important foundation and promotion tool for developing intelligent manufacturing. The state issued guidelines for the construction of national intelligent manufacturing standard system (2015 Edition), established the national intelligence manufacturing standardization coordination promotion group, the general group and the expert advisory group. In addition, two consecutive years of implementation of intelligent manufacturing special, has supported 93 intelligent manufacturing standards development and test verification project; in October last year, the Ministry of industry and information technology announced the first batch of "intelligent manufacturing system architecture" and other 12 national intelligent manufacturing standards project. Coordination, intelligent manufacturing standard system framework and many departments authority cooperation mechanism for promoting the work of the basic form。

In 2017, the continued support of intelligent manufacturing projects, focus on interoperability and multi dimension cooperation bottleneck field, will organize the general standards, standards and key common industry standard of intelligent manufacturing, build a batch of standard test platform (system), to carry out the whole process of test. In addition, it will speed up the manufacture and revision of intelligent manufacturing standards, fully promote in various fields of manufacturing, and the standard system of intelligent manufacturing will be gradually improved. Please process intelligent micro signal: robotinfo learning industrial intelligent knowledge

二、Several issues to be concerned about

(一)The level of autonomy of key technical equipment and software system is not high

In recent years, China's intelligent manufacturing equipment, industrial software and other overall rapid development, but the key core technology and high-end equipment dependence on foreign high, independent innovation ability is weak, seriously restricting the development of Intelligent Manufacturing in our country. 90% of the industrial robots, 80% of the integrated circuit chip manufacturing equipment, 40% of large petrochemical equipment, 70% of the automotive manufacturing key equipment and so on rely on imports. With integrated circuit chip as an example, in 2015, China's IC chip imports amounted to 230 billion U.S. dollars, high-end chip self-sufficiency rate is less than 10%. In addition, the independent innovation ability of CNC system, engine and key components is weak, and the self-sufficiency rate of advanced technology such as precision measurement technology, intelligent control technology, intelligent embedded software and so on is low.

(二)Insufficient supply capacity of system solution

China has become the world's largest intelligent manufacturing demand market, but the supply capacity of intelligent manufacturing system solutions is insufficient, and there is no strong competitive system integrators. Due to the weak core technology, the lack of talents and the single application field, the integration of intelligent manufacturing system integrators is not large in china. In addition, the functions of the domestic intelligent manufacturing system solutions need to be improved. From the perspective of enterprise system architecture, intelligent manufacturing solutions should include data acquisition layer, execution equipment layer, control layer, management layer, enterprise layer, cloud service layer, network layer, etc., need to achieve horizontal integration, vertical integration and end to end integration. But at present, there is no intelligent manufacturing solution provider that can integrate the whole architecture system in China。

(三)Multi level talent team should be constructed urgently

Talent is the foundation of building a powerful manufacturing country, and is the main body of manufacturing innovation. There are still some problems in the promotion of Intelligent Manufacturing in China, such as the shortage of the total number of intelligent manufacturing talents, the irrational structure and the lack of leading talents. There is not enough intelligent manufacturing talent support, intelligent factory nobody can operate, emerging industry ecological lack of management. Two, the talent training of manufacturing industry is out of line with the actual demand, the curriculum system construction is out of line with the professional standards, the school enterprise cooperation lacks a long-term mechanism, and the lack of rich practical experience and knowledge structure of the compound talents. Three, the main role of enterprises in the development of manufacturing talent has not been fully played, the enthusiasm is not high。

(四)The development path of enterprise intelligent manufacturing is not clear

Enterprises are the main body of implementing intelligent transformation, but domestic enterprises have different understanding and understanding of the connotation of intelligent manufacturing, and the development path of promoting intelligent manufacturing is not clear enough. Some enterprises believe that intelligent manufacturing is intelligent production process, some think that the product is intelligent, and some simply think that "production automation" + "management information"". In the process of promoting intelligent transformation, some enterprises do not start from their own actual needs, but only pay attention to the introduction of industrial robots, automation equipment, etc., for a simple "machine substitutions."". In addition, some enterprises blindly seeking perfection, hasty, lack of overall planning. In the future, we should strengthen the guidance and guidance for enterprises to implement intelligent manufacturing through consulting, communication and training。

三、Countermeasures and suggestions

(一)Efforts to improve the level of intelligent manufacturing innovation

One is the development and application of the key technology of intelligent manufacturing equipment, intelligent products, complete sets of major equipment, digital workshop / smart factories, intelligent service, breakthrough advanced perception and measurement, high precision motion control, high reliable intelligent control, industrial Internet Security and a number of key technologies. Two is the development of intelligent manufacturing related core industrial software, breaking the bottleneck of modeling and simulation, management and control, layout and accumulation of a number of core intellectual property rights, for the realization of manufacturing equipment and manufacturing process of intelligent support software support. The three is the study of manufacturing innovation center includes a number of robots, intelligent manufacturing, integrated circuit, increasing material manufacturing, innovation, establish the market-oriented selection mechanism, risk sharing, encourage innovation and benefit sharing mechanism, solve the technical research and industrial application of the "valley of death". The four is to focus on key areas of intelligent manufacturing development needs, accelerate the construction of Research Institute, research center, Key Laboratory of engineering and Engineering Center, technology center and other major scientific research and experimental facilities, encourage enterprises to increase R & D investment, strengthen the innovation of intelligent manufacturing technology and key equipment. Five is to promote the construction of small and medium-sized enterprise service platform, public technology service platform and other intelligent manufacturing public service platform construction, enhance the service ability for the industry。

(二)Accelerate the development of intelligent manufacturing system integrators

One is technology and capital as the link, the formation of research consortium or industry innovation alliance, promote equipment, automation, software, information technology in different fields such as enterprise close cooperation and collaborative innovation, promote the industry chain enterprises cooperation and common development, and gradually form an intelligent manufacturing system integrators to intelligence as the core, in various fields leading enterprises jointly promote, located in a large number of segments of the "specialization" of manufacturing enterprises deeply involved in the development of ecological system. Two is to support equipment manufacturing enterprises to equipment intelligent upgrade as a breakthrough, to accelerate the cultivation of industry, professional characteristics of the system solutions provider. Three is to support the planning and Design Institute to workshop / factory planning and design as the basis, extending the business chain, to carry out the digital workshop / intelligent plant general contracting business. Four is to support, including automation enterprises, information technology enterprises through business upgrades, open vertical integration, and gradually developed into an intelligent manufacturing system solutions provider. Five is to study and formulate intelligent manufacturing system solutions supplier standards or specifications, publishing intelligent manufacturing system solutions supplier recommendation directory and the preparation of "system solutions typical case set"。

(三)Build intelligent manufacturing talent team

One is to build a multi-level talent team. To strengthen the intelligent manufacturing personnel training, training a group of leading talent to drive the industry, enterprise intelligent transformation, a group to break through the key technology and intelligent manufacturing technology development, technology improvement, business guidance and innovative technical talents, a team of compound talents is good at manufacturing enterprise management and familiar with information technology. A complete, highly skilled, dedicated high skilled talents. Two is to improve the talent training mechanism. To support the construction of intelligent manufacturing subject system and talent training system in Colleges and universities, and to cultivate practical talents who are competent for the needs of intelligent manufacturing. Encourage qualified universities, colleges and enterprises to build intelligent manufacturing training base, to cultivate high-quality technical and technical personnel to meet the needs of intelligent manufacturing development. Encourage enterprises and institutions of higher learning to create "dual system" system of technical skills training. Establishment of intelligent manufacturing talents demand forecast and information service platform。

(四)Promote the development of intelligent manufacturing

One is to play the national manufacturing power construction leading group at all levels, by letter departments, effective coordination of the central and local governments and other social resources, coordinate and solve the encountered problems in the development of intelligent manufacturing, classification, hierarchical guidance, industry, continued to advance step by step, the formation of resource sharing, promote collaborative work pattern. Two is the enterprise to improve quality and efficiency, enhance competitiveness as the guide, around the actual needs of enterprises in the actual work and key points, overall planning, step-by-step implementation. Leading enterprises of various industries gradually intelligent transformation, small and medium-sized enterprises according to their own conditions for the key links of automation and digital promotion. Cultivate a number of sensors, intelligent instruments, control systems, servo devices, industrial software, such as "specialty" supporting enterprises. The three is the industry association and the union actively docking departments to implement the policy to strengthen communication and promotion work, collect and feedback the demands of the enterprise, through the technical problems, the needs of enterprises and other ways to help enterprises solve practical difficulties, and strict self-discipline supervision, maintain a good environment for the development of intelligent manufacturing。


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